We never
delivered

more
for less

When we started the ALPHAFLEX project, we thought we knew how it would turn out: a budget-friendly flexo printing machine, an entry-level option, reduced to the max.

But just a few months later …

… we decided to do more.

It’s ALPHA for a reason.

The automatic bearings, for example. Our engineers reinvented the way we lock the shafts, that hold the adapters, sleeves and plates.

Result:

Lowest bounce in this class.

abstract illustration of a bounce wave

This means:
You can print at

500 m/min

Not just theoretically. By 500, we mean with any design – even complex and demanding ones – including full whites and all the magic that today’s brands use.

Side-by-side field test:

Global brand

8 colors

Maximum ink coverage

Surface print on film

OTHER ENTRY-LEVEL LINES
190–210 m/min
Logo of the ALPHAFLEX machine line
500 m/min

That was one of the key moments when we developed the ALPHAFLEX. We made a conscious choice to leave the lowest price segment. With only a small step up, we could achieve an incredible value for money.

Not just another machine.

A different take on production.

We redesigned the doctor blade chambers.

No more repeat length errors: Live monitoring and correction during production

We added a pump system that simplifies washups, saving time and ressources.

A lot.

We lowered drying energy consumption by up to 25%

Certified.

40% longer drying tunnel. For those 500 m/min.

… plus the winder and 34 more ideas we’d rather introduce in a personal meeting.

But even the smartest German engineering, the best machine, is just one dimension of excellence in flexo printing. You know that. Getting it right in quality, in know-how, in productivity and competitiveness is a craft only few truly master. And meanwhile, job batches become smaller and smaller and every customer, every brand expects even more complex designs for even lower prices.

The next level:
Improving the whole process

Job preparation

  • Color deck selection
  • Anilox selection
  • Print form ready
  • Adapter ready
  • Ink/solvent ready
  • Substrate ready

Job changeover

  • Machine data input
  • Washup cycles / inkup
  • Sleeve/adapter/anilox change
  • Substrate change / core preparation
  • Web path selection

Job setting

  • Impression setting
  • Register setting
  • Color matching
  • Quality check
  • Reference sample

Production

  • Quality control
  • Optimizations
  • Trouble-free production

Let’s make that

easy!

The ALPHAFLEX features EASY Setup – our assistance system that turns setup from a manual challenge into a guided process. It reduces operator workload, prevents costly errors and keeps production moving. As we said: It’s not just the machine – it’s the whole process we are looking at.

We designed the ALPHAFLEX as an extremely powerful tool. It helps you to stay ahead – or reach that next level.

checkmark

Best-in-class printing performance

checkmark

Lowest operating costs in the market

checkmark

Fastest changeover times in the industry

picture of the ALPHAFLEX machine

We are so excited we nearly forgot the basics

Color decks
8
Press speed
500 m/min (1640 ft/min)
Printing width
820–1270 mm (32.25"–50")
Repeat length
up to 800 mm (31.5")
Impression setting accuracy
1 µm
Ready for
solvent- and water-based inks

May we invite you to a test run with your own jobs?
Discover everything ALPHAFLEX has to offer.

Our experts in your region:

Europe West

picture of Dominique Lagast
Dominique Lagast
Sales Manager

Europe East

picture of Carsten Varney
Carsten Varney
Sales Manager
picture of Anuj Sahni
Anuj Sahni
Sales & Marketing Director
picture of Kai Schaeperklaus
Kai Schaeperklaus
General Manager Consumer Packaging Division
picture of Willi Müller
Willi Müller
Managing Director
picture of Jason Cagle
Jason Cagle
Director of Sales
icon of the Earth
Global contact page for all regions
Logo of WINDMÖLLER & HÖLSCHER